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How Flexible Chassis Can Reduce Your Total Costs


Cut excess assets. Adapt to shifting demand. Simplify inventory.

RIGHT-SIZE YOUR FLEET

Cut excess assets. Adapt to shifting demand. Simplify inventory.

In container logistics, trying to predict the right mix of chassis is a constant guessing game. Freight patterns shift. Load sizes vary. And if you’re relying on single-size chassis, you’re often left with mismatches, delays, and costly inefficiencies. Flexible chassis that handle both 20′ and 40′ containers simplify operations, reduce overhead, and move more cargo with fewer assets. Instead of building your fleet around forecasts, you build for flexibility—and adapt in real time. That flexibility delivers measurable results across your fleet strategy. For fleet managers looking to tighten operations without compromising performance, combo chassis are a powerful tool.

Traditional fleets force you to maintain a mix of chassis types—even if some sit idle. Dual-purpose chassis eliminate that problem. One flexible unit handles a wide range of containers, allowing fewer assets to do more work. Fleet managers gain tighter control over their equipment pool while eliminating excess inventory. This allows for a much leaner fleet profile. Take, for example, a logistics provider operating near the Port of Savannah. After switching 60% of their fleet to combo chassis, they were able to retire 45 older units without impacting throughput. The result: less clutter, fewer lease renewals, and cleaner reporting.

LOWER OVERALL OPERATING COSTS

Minimize maintenance spend. Streamline operations. Improve uptime.

Fewer units mean fewer inspections, breakdowns, and administrative tasks. For mid-size drayage operations, these savings stack up quickly. Combo chassis are newer and come equipped with premium specs (like PSI, LED lighting, and GPS), which reduces downtime and extends service life. These features simplify routine checks and reduce surprise failures. One Chicago-based fleet manager noted they cut their tire spend by 30% in the first year of switching, thanks to the built-in PSI system preventing under-inflation damage.

Fewer maintenance-related delays and lower ongoing service costs across your fleet.

FREE UP VALUABLE YARD SPACE

Reduce terminal congestion. Lower land costs. Create maneuvering room.

Traditional fleets require more space to store underutilized units. With fewer, flexible chassis, you reduce your yard footprint significantly. For operators in dense areas like Newark or LA, even a 30% reduction in volume can dramatically lower land and real estate costs. That space can be redeployed for staging, inspections, or outbound load prep. One terminal operator we spoke with saved over $8,000 a month simply by consolidating their chassis rows and leasing out the unused square footage. Reduced space requirements mean lower land costs, which can significantly lower your monthly overhead.

Reduced space requirements mean lower land costs, which can significantly lower your monthly overhead.

UNLOCK OPERATIONAL EFFICIENCIES

Fewer non-revenue moves | Faster dispatch | Better driver utilization

Every time a driver must search for the right chassis, you lose time and money. Combo chassis cut repositioning delays and help keep trucks moving. They eliminate most non-revenue moves and reduce idle time at terminals. And since you’re not hunting for specific units, dispatching becomes simpler and more reliable. One East Coast fleet saw a 10% increase in completed daily trips just by shifting to a majority-flex fleet—without hiring more drivers. Reduce wasted mileage, fuel, labor hours, and missed delivery windows—cutting costs across your entire operation.

Reduce wasted mileage, fuel, labor hours, and missed delivery windows—cutting costs across your entire operation.

PERFORM BETTER DURING PEAK SEASON

Stay agile under pressure. Reduce emergency costs. Scale without chaos.

Peak season magnifies inefficiencies. With combo chassis, your fleet flexes to meet the surge without the need for costly emergency rentals or last-minute repositioning. When everyone else is short on 20′ chassis, your team is already covered. You’re not scrambling or overpaying to patch gaps. A Mid-Atlantic hauler reduced their use of third-party pool chassis by 40% during the busiest two months of the year simply because their own combo units handled the load. Avoid costly last-minute rentals, overtime pay, and delays that drive up total landed cost.

Future-Proof Your Operation. Stay ahead of compliance. Lower risk exposure. Boost fleet longevity

Flexible chassis often come pre-equipped with GPS, ABS, LED lights, and PSI systems. These features reduce violations and extend asset life. Many fleet managers have noted fewer DOT stops and smoother inspections when using newer combo units with advanced tech packages. That translates into real savings on tickets, insurance premiums, and downtime. Protect your operation from fines, service disruptions, and rising insurance premiums—all of which affect your total cost profile.

Beyond The Numbers. More Control. Lower Operating Cost.

Flexible chassis aren’t just about cost—they give you more control. You move more freight with fewer assets, reduce delays, and stay agile even as volumes shift. And when you eliminate repositioning moves, you also cut emissions, fuel use, and idling—three of the most expensive and unpredictable costs in your operation.

TRY IT FOR YOURSELF

Want to see what this looks like for your fleet?

Our calculator takes your actual container volumes and shows how a flexible chassis strategy reduces fleet size, frees up yard space, and cuts operating costs to start building a more efficient, more resilient fleet.